Element has designed and built multiple 4 high rolling mills for a wide variety of applications from foil processing to individual piece rolling. These machines have ranged in separating forces from 100 UST (90 MT) to 1000 UST (907 MT), handle strip widths from 2″ (50.8 mm) to 120″ (3.048 m) and reduce strip thicknesses from 0.00025″ (0.0063 m) to 2″ (50.8mm).
Read More2021-5-13 Before dual motor drives, rolls had to be ground the same diameter. If one roll needs to be ground, the opposing roll must be ground at the same diameter. Four-high mills
Read MoreThe diameter of the 4-high work rolls amounts to approximately 1:4 in relation to the barrel length. This type of rolling mill is mainly used in offline applications for cold rolling of soft and medium strip and for a wide range of strip widths, as well as for break-down rolling in offline applications.
Read More2021-5-13 Cluster rolling mill A cluster rolling mill is a special type of four-high rolling mill in which each of the two working rolls is backed up by two or more of the larger backup rolls which are able to roll hard materials. It may be necessary to employ rolls of a very small diameter but of considerable length
Read MoreIn a four high rolling mill, there are four rolls out of which. A. One is working roll and three are backing up rolls. B. Two are working rolls and two are backing up rolls. C. Three are working rolls and one is backing up roll. D. All of the four are working rolls. Answer: Option B
Read More2016-12-14 In this paper, a mathematical model for a four-high mill is proposed to analyze the elastic deformation of the backup and work rolls, including their respective axial deflection and surface flatness. The contact pressure between the backup and work rolls and that between the work roll and foil are functions of the roll’s position in the axial direction.
Read More2019-11-14 In the 2 hi rolling mills, the entire roll diameter is relatively large, and the area of contact with the tie pieces is also very large, so the overall rolling force is relatively large, so the material for rolling is There are certain requirements in the selection and thickness, so as to effectively avoid many unnecessary problems during the whole rolling process. The 4 hi rolling mill
Read More2003-10-15 Roll productivity is growing for many reasons, perhaps we can talk about a 5% increase. (Roll consumption today for long products is down from 10 - 15 kg/t to 1 - 4 kg/t; for flat products from 4 - 6 kg/t to 1 - 2 kg/t; with strip casting roll consumpti.
Read MoreCalculates the rolled length of a roll of material when the outside diameter of the material, thickness of the material, and the diameter of the hole in the center or the tube on which the material is wound are given. ... An example of rolled material would be a rolled carpet or a rolled sheet of paper from the paper mill. The length
Read More2017-10-28 conventional four–high mills, work roll bending providing a way setting to influence strip shape and flatness within limits is considered an improvement on the rigid roll contour, in conjunction with an on – line flatness measuring, a partial automation is possible. 4- Hi Mill Specification. Special Mill
Read More2019-1-10 Structure characteristics of finishing four-high rolling mill: roller system axial locking adopts latch structure, hydraulic transverse roll changing, universal shaft clamping with hydraulic lifting device, flexible to adapt to the height of the new roller system, convenient and quick roll changing;Hydraulic press down, support roll hydraulic balance, work roll damping body balance;The roller ...
Read More2021-5-20 3. Four High Rolling Mills: In this type of mill, there are four parallel rolls one by another. In this operation, the rotation of the first and the fourth rolls take place in the opposite direction of the second and the third rolls. The second and third rolls are smaller to provide rigidity in necessity. So those are known as back up rolls.
Read More2019-5-24 Roll Neck Bearing Mounting of a Single-Way Four-High Cold Rolling Mill for Aluminium Examples of Applications Engineering WL 17 505 EA Operating Data Back-up Rolls Roll diameter 1 525 mm Roll body length 2 500 mm Work Rolls Roll diameter 600 mm Roll body length 2 500 mm Rolling load max. 26 000 kN Rolling speed max. 1 260 m/min Bearing Arrangement
Read More2021-1-20 The roller surface length of four-high mill is 2550 mm, the diameter of work roller is 900 mm, maximum rolling force is 50,000 kN, and maximum motor power is 40,000 kW. The four-high mill equipment is shown in Fig. 9.
Read More2020-2-29 It is a special type of four high rolling mill in which each of the two working rolls is backup by two or more of the larger backup rolls for rolling hard in materials. It may be necessary to employ work rolls of a very small diameter but of considerable length. In such cases adequate of the working rolls can be obtained by using a cluster mill.
Read More2017-5-2 Tandem rolling is also known as continuous rolling in which two or more set of four high rolling mill arranged in a series in which each set is called stand. These stands are arranged so they can roll the work piece in decreasing cross section. It is used for rolling thick work piece in single pass.
Read MoreRoll changes on such mills are relatively frequent and time consuming. This type of mill is therefore used for primary rolling where rapid change of shape is required, even at the expense of surface quality. Four-high mills are a special case of two-high, and in an attempt to lower the rolling load, the work roll
Read More2019-2-4 A three high rolling mill has three rolls. First rolling in one direction takes place along one direction. Next the work is reversed in direction and fed through the next pair of roll. This improves the productivity. Rolling power is directly proportional to roll diameter. Smaller
Read More2 Rolling Mills Revamp: Roll Upgrades for Extreme Loads Introduction Market Overview Today’s rolling mill market environment can be characterized by low investment in new equipment and higher requirements for output. The mills are getting older, but to increase productivity, their operational loads are becoming much heavier.
Read More2017-10-28 conventional four–high mills, work roll bending providing a way setting to influence strip shape and flatness within limits is considered an improvement on the rigid roll contour, in conjunction with an on – line flatness measuring, a partial automation is possible. 4- Hi Mill Specification. Special Mill
Read More2019-1-10 Structure characteristics of finishing four-high rolling mill: roller system axial locking adopts latch structure, hydraulic transverse roll changing, universal shaft clamping with hydraulic lifting device, flexible to adapt to the height of the new roller system, convenient and quick roll changing;Hydraulic press down, support roll hydraulic balance, work roll damping body balance;The roller ...
Read More2019-5-24 Roll Neck Bearing Mounting of a Single-Way Four-High Cold Rolling Mill for Aluminium Examples of Applications Engineering WL 17 505 EA Operating Data Back-up Rolls Roll diameter 1 525 mm Roll body length 2 500 mm Work Rolls Roll diameter 600 mm Roll body length 2 500 mm Rolling load max. 26 000 kN Rolling speed max. 1 260 m/min Bearing Arrangement
Read More2021-1-20 The roller surface length of four-high mill is 2550 mm, the diameter of work roller is 900 mm, maximum rolling force is 50,000 kN, and maximum motor power is 40,000 kW. The four-high mill equipment is shown in Fig. 9.
Read More2016-9-29 Principal sketch of a four-high mill with forces from the plate, the work roll bending and back-up roll bearings exposed. Drawing of the roll gap transverse to the rolling direction makes it possible to define the work roll radius r, the contact length l d-1, the entry thickness h 0 and the exit thickness h 1 see Figure 6. Figure 6.
Read More2020-2-29 It is a special type of four high rolling mill in which each of the two working rolls is backup by two or more of the larger backup rolls for rolling hard in materials. It may be necessary to employ work rolls of a very small diameter but of considerable length. In such cases adequate of the working rolls can be obtained by using a cluster mill.
Read More2016-11-25 Three high rolling mills or triple roll: triple roll or three rolling mill. The three high rolling having three rolls rotate in only one direction, the work metal is fed between two rolls and then return through the another pair. The must problem is the work metal lifted and lowered by use of elevator.
Read More2019-2-4 A three high rolling mill has three rolls. First rolling in one direction takes place along one direction. Next the work is reversed in direction and fed through the next pair of roll. This improves the productivity. Rolling power is directly proportional to roll diameter. Smaller
Read More2018-5-10 Chinese rolling mill for extra high grade aluminium strip ABB Industrietechnik supplied all of the electrical equipment, includ-ing the measuring systems and controls, for Southwest Aluminium’s new four-high cold rolling mill in Chongqing-Xipeng, China. Just three months were needed to start up and optimize the mill. All of the
Read More2 Rolling Mills Revamp: Roll Upgrades for Extreme Loads Introduction Market Overview Today’s rolling mill market environment can be characterized by low investment in new equipment and higher requirements for output. The mills are getting older, but to increase productivity, their operational loads are becoming much heavier.
Read More