ppt to manufacturing process of pig iron using iron ore

Process of producing pig iron from iron ore concentrate ...

1. In a process for producing pig iron by reducing iron ore concentrate in which solid pre-reduced iron ore, coal, oxygen gas, and slag formers are injected beneath the surface of a molten iron bath contained in a reactor vessel, and react to produce said pig iron, slag, and exhaust gases including CO 2, CO, H 2 and H 2 O, the improvement comprising:

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Manufacturing Process of Cast Iron Castings

2019-12-10  Mining pulls most of the iron from iron ores which are rocks found on the outer layers of the earth that contain iron. This iron ore is then converted into various types of iron but first it is processed in a blast furnace to produce pig iron. Used by itself, pig iron

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Sponge iron making process - SlideShare

2014-11-9  2. IRON ORE • Iron = 65-67 % • SiO2 + Al2O3 = 2-3 % • CaO + MgO = 0,5-1 % • Sulphur = 0,02 % max • Phosphorus = 0,04 % max Chemical Composition • Size = 5-18 mm • Shatter Index = +95 % • Tumbler index = +88 % • Reducibility Index = +94 %

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This is how iron ore is turned into steel Business Insider

2017-11-1  Once the pig iron ore has been produced it is sent to an basic oxygen furnace, or BOF, to turn it into steel. Molten iron from a blast furnace is “charged”

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Production of iron and steel - SlideShare

2015-4-27  4/27/2015 15 Iron ore Common iron ores include: Hematite - Fe2O3 - 70 % iron ( a common iron ore) Magnetite - Fe3O4 - 72 % iron Limonite - Fe2O3 + H2O - 50 % to 66 % iron Siderite - FeCO3 - 48 percent iron To create a ton of pig iron, you start with 2 tons of ore

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Iron - SlideShare

2009-11-7  IRONPure iron is a metal It oxidizes readily in the presence of oxygen and moisture. In order to obtain metallic iron, oxygen must be removed from naturally occurring ores by chemical reduction. The properties of iron can be

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Iron Smelting in the Industrial Revolution

2017-3-7  Iron Smelting is the process of making iron ore into iron. The smelters heat up the iron ore to melting point using charcoal as fuel. They then cast the heated iron ore into ingots called pigs. The ingots were either reheated and cast into moulds or they were

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Steel making process - SlideShare

2016-2-21  4. The first process: The impurities are removed in the first part of the process, when de gangue is separated from the ore. 5. The second process of preparing the mineral of iron is: • The mineral is washed to remove dirt. • It´s crushed into sand. •The sand is sieved, and then, again separated from the ore

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Iron and Steel Manufacturing - IFC

Iron and Steel Manufacturing Industry Description and Practices Steel is manufactured by the chemical reduction of iron ore, using an integrated steel manufac-turing process or a direct reduction process. In the conventional integrated steel manufacturing process, the iron from the blast furnace is con-verted to steel in a basic oxygen furnace ...

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manufacturing process of iron ore

pellet manufacturing process of iron ore ppt Bussa . pellet manufacturing process of iron ore ppt Iron ore pelletization process using a rotary drum pelletizer. Disc pelletizers are also used extensively worldwide. The advantage of the disc pelletizer is that there is no recirculation.

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Manufacturing Process Of Iron -

Itmk3 High-Quality Iron Nuggets Using A Rotary Hearth . the itmk3 process uses an agglomerate of iron ore and pulverized coal, which undergoes reduction, melting, and slag removal in only 10 minutes. a first- .material, manufacture, making, history ,iron ore is converted into various types of iron through several processes. the most common process is the use of a blast furnace to produce pig ...

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Period #5 Notes: Making Steel and Its Chemical

2007-1-30  A two-staged process is typically used to make steel from iron-ore. First pig-iron is created from iron ore, and then steel is made from further refinement of pig-iron. a. Making Pig-Iron: The common industrial method to smelt (refine) iron ore is using a blast furnace. A blast furnace is charged with iron ore, charcoal or coke (coke is ...

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THE SOUTH AFRICAN IRON ANd STEEl vAlUE CHAIN -

2014-12-15  manufacturing. Kumba is in the process of preparing more ... industry and typically involves smelting to convert iron ore into pig-iron (in South Africa primarily via the blast furnace route) and then refining (eg using a basic oxygen furnace) ... Although this process uses small quantities of iron ore,

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Pig Iron International Iron Metallics Association

Ore-based metallics - merchant pig iron (MPI), direct reduced iron (DRI), hot briquetted iron (HBI), granulated pig iron (GPI) - are value-adding feedstock materials for the iron steel and ferrous casting industries and IIMA has as its principal objective their promotion through product and market support, innovation, education and regulatory ...

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How iron is made - material, manufacture, making, history ...

Iron ore is converted into various types of iron through several processes. The most common process is the use of a blast furnace to produce pig iron which is about 92-94% iron and 3-5% carbon with smaller amounts of other elements.

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Pig iron - blast furnace route International Iron ...

For general information about merchant pig iron, please visit the pig iron page. Modern blast furnaces produce more than 10,000 tonnes per day. Blast Furnace Process. The blast furnace is a counter-current gas/solids reactor in which the descending column of burden materials [coke, iron ore and fluxes/additives] reacts with the ascending hot gases.

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MIDREX Processes - KOBELCO

2011-1-6  The process reduces iron ore using a reforming gas made from natural gas. The DRI is used mainly as the raw material for electric arc furnaces (EAFs), as a clean iron source substitute for scrap iron. Pores are left behind in the DRI after oxygen has been removed. These pores, if filled with water, for example, can cause the iron to reoxidize with

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12.5 Iron And Steel Production

2015-9-10  diagram of the iron and steel industry in Figure 12.5-1. Coke production is discussed in detail in Section 12.2 of this publication, and more information on the handling and transport of materials is found in Chapter 13. 12.5.1.1 Sinter Production - The sintering process converts fine-sized raw materials, including iron ore, coke breeze,

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Ironmaking 101 – From Ore to Iron with Blast Furnaces ...

2017-10-10  Iron ores with lower iron content such as taconite are first processed to concentrate the iron level and drive off volatile impurities. The iron ore is dressed or crushed into 0.5-1 in. chunks, which increases surface area for reactions. Magnetic separation is used to remove some of the undesirable minerals or gangue in the crushed ore.

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THE SOUTH AFRICAN IRON ANd STEEl vAlUE CHAIN -

2014-12-15  manufacturing. Kumba is in the process of preparing more ... industry and typically involves smelting to convert iron ore into pig-iron (in South Africa primarily via the blast furnace route) and then refining (eg using a basic oxygen furnace) ... Although this process uses small quantities of iron ore,

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Period #5 Notes: Making Steel and Its Chemical

2007-1-30  A two-staged process is typically used to make steel from iron-ore. First pig-iron is created from iron ore, and then steel is made from further refinement of pig-iron. a. Making Pig-Iron: The common industrial method to smelt (refine) iron ore is using a blast furnace. A blast furnace is charged with iron ore, charcoal or coke (coke is ...

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Iron and Steel - ERIH

First, the ore has to be smelted in the blast furnace to produce pig iron, which is then refined in the fire to produce wrought iron or steel. Both steps are dependent on the type of fuel used. Hard coal is not suitable for producing iron because its trace elements, above all sulphur, can damage the metal.

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MIDREX Processes - KOBELCO

2011-1-6  The process reduces iron ore using a reforming gas made from natural gas. The DRI is used mainly as the raw material for electric arc furnaces (EAFs), as a clean iron source substitute for scrap iron. Pores are left behind in the DRI after oxygen has been removed. These pores, if filled with water, for example, can cause the iron to reoxidize with

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Cast Iron as a Building Material- Manufacturing, Types ...

Pig iron is nothing but impure iron which is obtained from the iron ore. Cast iron has lot of engineering properties so, that it can be used in many ways like for sanitary fittings, rail chairs, casting molds etc. Manufacturing of Cast Iron Cast iron in manufactured from re-melting process as mentioned above.

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coke and metallurgical coal - SlideShare

2016-9-28  In iron making procedure iron ore, coke and small quantities of minerals used to collect impurities are placed into a blast furnace. Superheated air is then blown into the furnace, making the coke burn. The burning produces carbon monoxide which reacts with the iron ore and heat to melt the iron.

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Ironmaking 101 – From Ore to Iron with Blast Furnaces ...

2017-10-10  Iron ores with lower iron content such as taconite are first processed to concentrate the iron level and drive off volatile impurities. The iron ore is dressed or crushed into 0.5-1 in. chunks, which increases surface area for reactions. Magnetic separation is used to remove some of the undesirable minerals or gangue in the crushed ore.

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Steel Manufacturing Process Explored: Bessemer, Open ...

2011-4-21  Open Hearth Process: The specialty of open-hearth furnaces is the extreme heat that can be obtained from them due to their regenerative process. The charge of pig iron, steel scrap, iron ore, and flux are together kept in a shallow container with a flame burning above it.

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Basic Oxygen Furnace Steelmaking - Steel Technology

Blast furnace-basic oxygen furnace uses iron ore as its base raw material that accounts over just 50% of BOF steel costs, and electric arc furnace uses scrap as its base that represents around 75% of EAF steel cost. The Basic Oxygen Steelmaking process differs from the EAF is that BOF is self-sufficient in energy.

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Iron in the Industrial Revolution - ThoughtCo

2019-7-26  Arguably, the key development came in 1783-4, when Henry Cort introduced the puddling and rolling techniques. These were ways of getting all the impurities out of iron and allowing large-scale production, and a vast increase in it. The iron industry began to relocate to coal fields, which usually had iron ore

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